Product Description Of Supercritical Co2 Extraction Plant
Supercritical fluids extraction (SFE) is a cutting-edge technology used to extract high-purity compounds from natural materials. Among the various supercritical fluids, carbon dioxide (CO2) is the most widely used due to its unique properties. When CO2 is subjected to temperatures and pressures above its critical point (31.1°C and 7.39 MPa), it becomes a supercritical fluid, exhibiting properties of both a gas and a liquid. This state allows for efficient and selective extraction of a wide range of compounds, making it ideal for industries such as pharmaceuticals, food, cosmetics, and essential oils.
Whole set OF supercritical cO2 extraction machines should include
Extraction kettle |
Separation kettle |
Commingler |
CO2 high-pressure pump |
Entrainer pump |
Refrigeration system |
Heat exchange system |
CO2 storage tank |
CO2 level gauge |
Purification system |
Flow meter |
Temperature control system |
Safety protection system, etc |
Technology parameters
TOP220-50-06 |
(5+1)L |
500bar |
RT-75℃ |
Two extracting pot-two separating pot circulation mode. |
TOP221-50-06 |
(5+1)L |
500bar |
RT-75℃ |
Two extracting pot-two separating pots one rectifying column circulation mode. |
Advantage
1. The extractor is equipped with a quick opening, the quick opening mechanism adopts a special design (the technology introduced from the US), and the switch kettle is portable and fast.
2. Control system operation is simple: extraction and separation pressure, heating and cooling temperature, CO2 flow can be determined by process.
Computer centralized control, 17 inches color LCD touch screen display and control, high speed, high performance microprocessor, cooperate with the company self-developed software can realize multi-channel signals at the same time of test, record, display, alarm and control output, and has USB interface, can be inserted U disk backup history data, or connect printer to print history curve and data. (This function is optional).
3. Use a frequency converter to adjust CO2 flow, which is convenient for process and energy saving.
Key Features of Supercritical CO2 Extraction Plant
1. High Efficiency and Selectivity
• Selective Extraction: Supercritical CO2 can be fine-tuned to target specific compounds by adjusting pressure and temperature, ensuring high selectivity and purity.
• Efficient Process: The extraction process is highly efficient, often yielding higher concentrations of desired compounds compared to traditional methods.
2. Environmentally Friendly
• Non-Toxic Solvent: CO2 is non-toxic, non-flammable, and environmentally benign, making it a safe choice for extraction.
• Recyclable: CO2 can be easily recycled and reused within the system, minimizing waste and reducing operational costs.
3. Versatility
• Wide Range of Applications: Suitable for extracting a variety of compounds including essential oils, cannabinoids, flavors, fragrances, and bioactive compounds.
• Adaptable to Different Raw Materials: Can process a wide range of raw materials, from plant matter to animal tissues.
4. Preservation of Sensitive Compounds
• Low-Temperature Process: Operates at relatively low temperatures, preserving heat-sensitive compounds that might be degraded by traditional extraction methods.
• Oxidation Prevention: The absence of oxygen during the extraction process prevents oxidation, maintaining the integrity and quality of the extracted compounds.
5. Scalability
• Modular Design: Plants are available in various sizes, from small laboratory units to large industrial systems, allowing for scalability based on production needs.
• Continuous Operation: Designed for continuous operation, ensuring consistent output and high productivity.
Applications of Supercritical CO2 Extraction
1. Pharmaceuticals
• Active Pharmaceutical Ingredients (APIs): Extraction of high-purity APIs from natural sources.
• Nutraceuticals: Production of dietary supplements and functional foods.
2. Food and Beverage
• Flavor and Fragrance Extraction: Isolation of natural flavors and fragrances from herbs, spices, and fruits.
• Decaffeination: Removal of caffeine from coffee and tea.
3. Cosmetics
• Essential Oils: Extraction of essential oils for use in perfumes, skincare, and hair care products.
• Natural Extracts: Production of natural extracts for cosmetic formulations.
Conclusion
The Supercritical CO2 Extraction Plant represents a significant advancement in extraction technology, offering a clean, efficient, and versatile solution for a wide range of industries. Its ability to produce high-purity extracts while preserving the integrity of sensitive compounds makes it an invaluable tool for modern production processes. Whether you are in pharmaceuticals, food and beverage, cosmetics, or cannabis, investing in a Supercritical CO2 Extraction Plant can enhance your product quality, operational efficiency, and environmental sustainability.
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