Description
Home freeze drying is an innovative food conservation innovation that enables you to protect your food from the comfort of your own home or laboratory. A medium freeze dryer functions by eliminating moisture from food, effectively preserving its dietary worth, taste, and initial structure for an extended period. The procedure is mild and very efficient, making it an ideal method for a wide variety of applications, consisting of producing healthy and balanced treats, nutritious dishes, and even top-notch pet food. For anyone seeking to maintain their food with remarkable quality and long life, despite the kind or range, a TOPTION medium freeze clothes dryer is a viable and effective option.
At TOPTION, we are a leading B2B supplier with over 18 years of experience in offering sophisticated lab and chemical tools. Our TPV series freeze clothes dryers, consisting of the extremely reliable medium models, are made to fulfill the strenuous needs of both business and research-based suspended animation. Our commitment to quality, backed by a specialist R&D team and thorough craftsmanship, guarantees that every device supplies premium performance and dependability.
Freeze Dryer Workflow
Technical Specifications
| Category | Specification |
|---|---|
| Basic Information | |
| Model | TPV-200FT |
| Drying Method | Silicone Oil Heating |
| Performance Parameters | |
| Freeze Drying Area | 2.25 ㎡ |
| Condenser Temperature | < -75°C (no-load), Selectable range approx. -56°C to -80°C |
| Ultimate Vacuum | < 5 Pa (no-load) |
| Water Capture Capacity | 30 Kg / 24h |
| Shelf Size | 500mm x 900mm * (5+1) tiers [6 tiers total] |
| Shelf Capacity | 22 L |
| Shelf Thickness | 10 mm |
| Construction & Material | |
| Material | Stainless Steel with aerospace-grade plexiglass door |
| Cooling Method | Air cooling (Ambient temperature 25°C) |
| Control System | |
| Control System | PLC Control with Touch Screen Interface |
| Shelf Temperature Control | High-precision, intelligent, energy-saving control (< ±1°C variation) |
| Optional Features | PC software for remote control, Eutectic point test, and Inert gas inflation valve |
| Functionality & Safety | |
| Functionality | Pre-freezing and drying were completed on the shelves |
| Defrosting Method | One-touch fast defrost technology / Water soaking |
| Safety Features | Intelligent fault diagnosis with text-based error display |
| Physical Parameters | |
| Power Consumption | 15 kW |
| Net Weight | 1200 kg |
| Dimensions (W x H x D) | 1200 x 2100 x 1700 mm |
| Other | |
| Processing Capacity | Varies based on material properties (e.g., moisture content, thickness) |
Advantages
Advanced and Uniform Heating Technology
Our medium freeze dryer from the TPV collection is engineered for ideal performance and customer comfort. Unlike traditional systems, our models utilize a cutting-edge silicone oil furnace. This advanced heating approach ensures that heat is transferred swiftly and evenly to the products, causing a consistent and top-notch drying impact. The high-precision temperature level control ensures a shelf temperature distinction of less than 1 ° C, which is crucial for preserving the integrity and quality of delicate materials.
Integrated and Contamination-Free Process
The TPV series streamlines the entire freeze-drying process. Both pre-freezing and drying are finished directly on the shelves inside the device, getting rid of the demand for any handbook transfer of products in between different units. This one-step process is not only more efficient but also significantly reduces the risk of contamination.
Intuitive and User-Friendly Operation
The user-friendly interface is a standout feature. Our medium freeze dryer is equipped with a full-color touch screen and PLC control, allowing for seamless operation. You can easily view real-time drying curves, monitor the process, and activate a preset standard freeze-drying process with a single key. This intelligence is a huge advantage, as it removes the complexity of needing to deeply understand the intricate principles of freeze-drying.
Built-in Safety and Simplified Maintenance
Safety and maintenance are also prioritized. The machine includes an intelligent fault diagnosis system that displays error information in plain text, making troubleshooting and repairs simple and straightforward. A one-touch fast defrost technology further enhances safety and efficiency during cleaning.
Applications
Pharmaceuticals
Suitable for preserving heat-sensitive materials like vaccines, blood plasma, and prescription antibiotics. The precision control ensures high purity and activity of the end product.
Biotechnology & Research Laboratory Research
Utilized for preserving enzymes, proteins, and various other biological samples for long-term storage and research.
Food Industry
Perfect for producing freeze-dried fruits, veggies, meat, coffee, and ready-to-eat dishes. This technology maintains the original taste, structure, and dietary value, providing a top-notch item with a long service life.
Nutraceuticals & Health And Wellness Supplements
Used to protect active ingredients in dietary supplements, probiotics, and natural remedies, ensuring their potency and security.
Family Pet Food Manufacturing
Makes it possible the create nutritious, lightweight, and durable family pet food and treats.
Packaging
To ensure the safe delivery of our freeze-dryers, we adopt professional and reliable packaging solutions. Each unit is carefully wrapped with protective film and reinforced with shock-proof materials to prevent damage during transportation. For larger equipment, we use strong wooden cases that meet international shipping standards, providing maximum stability and security.
All machines are neatly arranged, labeled, and secured before loading, making them suitable for both domestic and overseas shipment. This meticulous packaging process guarantees that every freeze dryer arrives at the customer's site in perfect condition, ready for installation and use.
Customization Options
We can readjust the chamber size and tray setup to suit various set sizes and product volumes.
Choose from numerous vacuum pumps to match your required vacuum cleaner degree and maintenance preferences, including oil-free pumps.
We can incorporate a computer software application for push-button control and information logging, giving a detailed solution for massive production and research.
We can add optional attributes such as inert gas inflation shutoffs for maintaining oxygen-sensitive materials or eutectic factor test features for accurate procedure control.
We can set up the voltage and provide the appropriate plug to match your country's electrical criteria (e.g., 110V/60Hz).
Service and Support
Pre-sale Appointment:
Our group of professionals provides a thorough assessment to assist you in picking the appropriate freeze dryer design for your specific application and requirements. We offer example testing solutions to figure out the optimum drying parameters for your materials, including drying-out effect and eutectic factor examinations.
Technical Support:
We supply specialist technological support and support to ensure smooth integration and procedure of your tools.
Installation and Training:
We offer setup support and functional training to your staff, ensuring they can utilize the devices safely and successfully.
Customer service:
Our specialized after-sales team is always available to assist with upkeep, troubleshooting, and any other assistance you may need.
Customization Options:
Logo branding, power supply standards (EU, US, UK), and compliance documentation (CE, cGMP, ASME) are available.
Certificate
About us
FAQ
Q1: Does the freeze dryer have a programmable temperature control function?
A1: The TPV series (silicone oil heated freeze dryer) does have a programmable temperature control function, allowing you to set and maintain precise temperatures for different materials.
Q2: What is the freeze dryer's processing capacity?
A2: The freeze dryer's processing capacity is calculated per batch, not per hour. The processing capacity is determined by the material's moisture content, material form (flakes, blocks, thickness, etc.).
Q3: What is the freeze dryer's freeze-drying time?
A3: This depends on the characteristics of the freeze-dried material, the freeze dryer's load capacity, and the quality requirements of the freeze-dried material. The processing time for fruit freeze dryers is approximately 20-24 hours, while the processing time for vegetable freeze dryers is approximately 18-22 hours.
Q4: How should I choose the cold trap temperature for a vacuum freeze dryer?
A4: A freeze dryer with a cold trap temperature of approximately -56°C is suitable for freeze-drying most products, while a freeze dryer with a cold trap temperature of -80°C is suitable for freeze-drying some specialized products. Therefore, in the absence of special requirements, a cold trap temperature of around -60°C is an ideal choice.
Q5: What makes TOPTION's freeze-dryers different from other brands?
A5: TOPTION's medium freeze dryer stands out due to its advanced silicone oil heating system, which provides superior temperature uniformity and precision. Our integrated one-step pre-freezing and drying process, combined with an intelligent PLC control system and comprehensive after-sales support, ensures an efficient, reliable, and user-friendly experience. We also offer extensive customization options to precisely match your B2B needs.
Q6: Is this machine suitable for laboratory use?
A6: Yes, our TPV series freeze dryers are designed with a focus on precision and control, making them ideal for laboratory and research applications, in addition to commercial use. Our ability to perform sample tests and provide customizable features makes them a perfect fit for a wide range of scientific and industrial settings.
Q7: How do I get a quote or more information?
A7: For consultation, a custom quote, or more information on our equipment solutions, please feel free to contact us at info4@toptionlab.com. Our team is ready to assist you.
Medium Freeze Dryer Video Content
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